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BrewSculpture™ Options Defined

-NEW** Click here for a copy of the current BrewSculpture™ Manual


A - Stainless Steel Ball Valves: All kettles come standard with chrome plated ball valves. They work fine and we have used them on one of our own systems for 5+ years. However, the chrome plating does wear off with time and stainless steel is a food-grade metal while brass is not. Includes: a nipple from the kettle to the valve, the valve, and the 1/2" mpt x stainless 1/2" barb that your tubing will connect to. Pump systems do not use the barb and instead will be outfitted with either brass or food-grade plastic quick disconnects depending upon how you choose to outfit your system.
Where no pump is needed
 Pump -standard base model
Pump - no brass option

B - Water Filter: Removes chlorine, organic flavor, and particulate matter down to 10 microns. Comes with a 6 foot long line and water hook for filing any kettle on any Sculpture. A mounting bracket is included, it is your option to mount it on the stand, on a wall next to the stand, or to use it as a handheld system. Includes standard, clear, 10" housing and carbon block filter. More on the filter.
 

C - No Brass: If you opted for the stainless ball valve option you may be interested in the complete No Brass option. We replace the brass sight-glass adapter and sparge ring fittings with equivalent stainless fittings. If it is a pump system we replace all brass quick disconnects with high-temperature, food grade plastic quick disconnects.

F - Natural Gas: Caution - Natural Gas systems must be installed by a qualified plumber! Natural gas is an option that we can provide on any our Sculptures.
 
 
 

G - Stainless Steel Stand: Upgrade your stand to 304 stainless steel. After the stand is completely TIG welded by our welder, Mike Milem, we use a machine that employs electricity and a phosphoric acid based solution to passivate and remove weld stains. Stainless steel stands are not only very beautiful, they are easier to clean, won't rust, and are built to last longer than you. Every customer we have spoken with who has upgraded to stainless steel has been very glad they did so.


H - SMART: Step Mash Adjusted Recirculation Temperature. While the acronym is a bit of a stretch, it is a smart way of adjusting your mash temperature without having to directly apply flame or use electric heating elements.

The way it works: Liquid from below the screen in the Mashtun is pumped out and through a 25-50’ 1/2” copper coil that is placed in the hot liquor tank, where the water is usually kept around 170 degrees. The wort exiting the coil has been heated very close to 170 degrees. This heated wort is gently put back on top of the grain bed. The continual re-circulation will gently maintain or raise the entire mash temperature without having put a flame directly on the Mashtun (this can cause scorching).
Another advantage of SMART systems is wort clarity. When you are doing recirculation you are using the grain bed as a filter to remove par-ticulate from the recirculating wort. This keeps material out of the Boil Kettle which helps to produce beers with less issues later on in the fermentation process.

SMART systems are only available on the B3-1500, B3-1550, B3-2000, B3-2050 & B3-2100.

 Click on the picture for a bigger view

I - SMART No Brass: Replaces all brass fittings used in the SMART system with stainless and polysulphone fittings. If this is ordered, you do not need to order option C.


J - Digital SMART: SMART technology to a new level using Digital Controllers and a Convoluted Copper heat exchanger. The set-up is the same as the regular SMART except that all the valves are left open in the recirculation loop. The Digital Controller monitors mash temperature through a thermowell that we weld into the Mashtun and turns the pump on whenever the mash temperature is below the set-point. This feature can be used to perform hands-off temperature rises, from say a protein rest at 122¢ª to a sugar rest at 150¢ªF. It is most com-monly used to maintain mash temperature without having to personally watch the temperature dial. The mash temperature can be kept within a degree of your set-point.

The convoluted copper coil is built into the Mashtun with quick disconnect fittings on the exterior. The advan-tage of the Convoluted Copper is faster temperature rises and the ability to get recirculating wort to within degrees of the Hot-Liquor Tank temperature. This is great for doing Mashouts (raising mash temperature to 168 after the Mashing Process is over.) We find that with the new coil you can get a 1 degree differencial between mash tun and hot liquor tank. Meaning you can mash out at 168F holding your hot liquor tank at 169F, however, it is faster to reach that temp if you go a little higher in the hot liquor tank. If this option is ordered, you do not need option H.
Digital Smart with Deluxe Control Panel
 Thermal well for the controller probe
Bonus -Convoluted Coil

JJ - Digital SMART No Brass: Replaces all brass fittings used in the Digital SMART system with stainless and polysulphone fittings. If this is ordered, you don't need to order option C or I.

K - Digital Hot Liqour: This incredible option maintains your hot liquor tank within one degree of set temperature. A digital controller monitors temperature through a thermowell that we weld into the Hot-Liquor tank. The controller turns the burner on and off through an auto-mated gas valve that comes complete with pilot light.

One advantage is that you never have to watch the temperature on your hot liquor tank again. The real advantage, however, is when it is used in combination with a SMART system. A SMART system is basically transferring heat from your Hot Liquor to your Mashtun. The Digital Hot Liquor option insures that even though you are taking heat out of your Hot Liquor during a recirculation your temperature never drops more than a degree below set point.


L - Control Panel: The control panel is optional with either the digital SMART or Digital HL but becomes mandatory when you get both. It organizes the controllers and subsequent wiring and from a cosmetic view point is the icing on the cake. Constructed from brushed stainless. Now comes with a light to tell you if Digital Hot-Liquor burner is on (not pictured.)

M - Control Panel Upgrade (Deluxe Control Panel): There are several reasons to consider a Deluxe Control Panel.
#1) Built-in float switch in Mashtun (see pic. above) controls the pump to keep the right amount of water in your Mashtun at all times during the sparging process. Read description of portable float switch at left for further explanation.
#2) Integrates 4 way switch into the control panel that controls power to the pump so that you dont have to plug and unplug it or switch from a controlled outlet to an always on outlet. In "off"position the pump does not receive power. In the "Temp Switch" position the pump is controlled by the Digital SMART system to maintain and or raise mash temperatures. In the "Float Switch" position the pump is controlled during sparging by the float swtich in the Mashtun. In the "On" position the pump is turned on for other duties you might have like pumping wort from Boil Kettle to Fermenter, sanitizing, etc..
#3) There are 3 lights installed on the con-trol panel to instantly tell you when the control panel is plugged in, when the Hot-Liquor burner is on, and when the pump is on.
#4) Further increases the resemblence of your BrewSculpture to the space ship cockpit of the Milenium Falcon in Star Wars.
If this is ordered, you don't need to order option L.
Deluxe Control Panel
 Mash Tun View of the Adjustable Float
Entire Mash Tun

P - Full-Pro Option: Replaces all quick-disconnects with threadless, stainless clover clamps
Use the same fittings that professional breweries use. Includes Pro-Series Connectivity

This option converts every standard quick-disconnect fitting on your BrewSculpture to stainless clover clamps. It also include the full Pro-Series Connectivity, offering you the total package. Stainless clover clamps are preferred in professional breweries because they are threadless and can be easily sanitized. On the brewery side (Boil Kettle, Mashtun & Hot-Liquor Tank) sanitzation is not as important because all the fittings are pre-boil. However many of our customers like to keep the fittings universally the same. Rather than have quick-disconnects on their brewery and stainless clover clamp in their connectivity, they will opt to get the Full-Pro option, a complete, easily used and sanitized, Ultimate Package.
Sanitary Fittings on Everything
Pump Used in This System

Q - Kettle Handles Option: Not necessary because you don't have to lift kettles around when you have a Sculpture. When empty our large 28 gallon kettle weighs only 18 lbs. However if you have a special application or feel they would be handy we are glad to do it. We weld two handles onto each kettle.

R - Boil Diverter Plate: A great option when you use primarily pellet hops and plan on using a counterflow chiller. When the above two criteria are met you can employ a whirlpool technique that is used in many microbreweries. After boiling take your mash paddle or a big spoon and stir the wort in circular motion for at least a minute. Let the whirlpool go for up to 20 minutes and it will draw trub and hops into the center where they settle once the whirlpool slows down. The diverter plate, a rounded piece of stainless sheet metal that is spot welded into the bottom of the kettle, keeps a majority of trub and hop material from exiting your Boil Kettle Valve. Can be used with option S.

S - Boil Kettle Screen Option: A great option when you plan on using whole hops. A stainless perforated screen with handle that sits on the bottom of the kettle above the valve. Keeps whole hops in the kettle so they don't clog the valve. Can be used with Option R.

T - Wheelbarrow Casters Option: On the 1550, 2000, and 2050 we offer an option that allows your to easily and safely move the system. On the back of the frame we weld on two casters that are about 1/2" off the ground. On the front of the frame we weld in two retractable stainless handles. When moving, slide handles out and lift like a wheelbarrow. When the frame is lifted the wheels touch the ground and you can easily move the system around. When not moving the system is completely stable.
This
Handles In
Handles Out
Casters

U - Step-Up Option: Essentially a welded in step-ladder that is completely stable and never gets misplaced. Allows you to step-up to stir-in the grain or monitor the mash.

V - Float Switch in Mastun Controls Sparging: When operating one of our pump systems (1500, 1550, 2000, 2050, 2050, 2100) you will be pumping water from the Hot-Liquor Tank to the Mashtun during the sparging process. In order to keep a few inches of water on top of the mash without having it spill over the top you have to put back pressure on your pump and occasionally turn the pump off. The Float Switch in the Mashtun option places a floating sensor inside the Mashtun that turns the pump off and on to consistenly maintain the correct level of sparge water at all times. Yet another step towards hands-free, automated brew-ing consistency. This is an item that can be addedto a BrewSculpture at anytime and is not 'built into' the Sculpture. Pump plugs into outlet when in use. This is used as an add on float switch on the pump systems, to find it as a product for any pump system go to product E300, for a built-in version see the Deluxe Control Panel Option.

Connectivity To Fermenters Using Counterflow Chillers

All BrewSculptures are designed to allow for a gravity transfer from the boil kettle to glass carboy or plastic bucket fermenter. However, there are situations in which you would want to pump wort from your kettle to your fermenter. #1) you want to use a MoreBeer! Stainless Conical. #2) You wish to utilize the benefits of a counterflow wort chiller or hop back which will generally require that you pump.
Connectivity is the MoreBeer! catch word for the hoses and connector parts that are necessary to pump boiling wort from the kettle to the fermenter.
The flow of wort goes out of the boil kettle at boiling temperatuers, through the pump, through a counterflow wort chiller, exits the counterflow chiller at near tap water temperatures and finally enters your fermenter cool enough to pitch yeast into.
Defining Hot-Side/Cold-Side — The Hot-Side of the connectivity includes the outflow from the boil kettle, the pump, lines, fittings and the entrance of the counter flow chiller. As the wort travels through this portion of the connectivity it is at, or very near boiling, which protects it from contamination. The Cold-Side includes the fitting on the exit of the counterflow chiller and the line between counterflow and fermenter. On the cold side the wort is very susceptible to infection and care must be taken to use connectivty that can be easily and completely sanitized.
Will I need a pump? If you are purchasing the 250, 500, 750, or 1000 BrewSculptures these packages will also have the fittings, tubing, and pump in addition to a connectivity package. All other BrewSculptures come with pumps. Remember that connectivity is only for those brewers who wish to pump wort to a fermenter.
Match your connectivity to your Sculpture —Brass connectivty package should be chosen if your Sculpture came with the stock brass fittings. If you choose the No Brass Option with your BrewSculpture you should also choose the No Brass connectivity package. Our Pro-Series Connectivity option comes with a separate pump and can be added onto any system.


Connectivity Packages

Regular Connectivity - Quick disconnects on hot-side • Straight line on cold-side
Includes: Convolutus counterflow chiller with a compression to quick disconnect on hot-side and 1/2" copper tube on cold side, quick-disconnect added to boil kettle, two 4' sec-tions of Silicone line with quick disconnects, one plain section of Silicone line to go to the fermenter and related fittings.

Regular Connectivity w/Brass Quick Disconnects
Regular Connectivity w/Food-Grade Plastic Quick Disconnects


Semi-Pro Connectivity - Quick disconnects on hot-side • Stainless clover clamps on cold side
Includes: Convolutus counterflow chiller with quick disconnect on hot-side and stainless clover clamp on cold-side, quick-disconnect added to boil kettle, two 4' sections of silicone line with quick-disconnects, one 4' section with stainless clover connections, 2 clover clamps, 2 clover gaskets, and related fittings.
Semi-Pro Connectivity w/Brass Quick Disconnects
Semi-Pro Connectivity w/Food-Grade Plastic Quick Disconnects


Pro-Series 100% Stainless Connectivity - Stainless clover clamps on hot and cold side
Pro-Connectivity means that every connection between the boil kettle and the fermenter is a 1.5" stainless clover clamp fitting, also called tri-clover fittings. These are the same fittings used in professional breweries. Most people who choose this option are also purchasing a Pro-Series Conical Fermenter.
Includes: Separate stainless pump with clover fittings welded on, 1.5" Stainless butterfly valve on the boil kettle, Pro-series counterflow chiller, Pro-Series Oxygenation Assembly (pictured below), three Silicone lines with stainless clover clamp connections, nine stainless clover clamps, and 10 gaskets.
Note – The Full-Pro option available with the systems includes Pro-Series 100% Stainless Connectivty.

Semi-Pro Connectivity w/Brass Quick Disconnects

Sanitary Fittings on Everything
Pump Used in This System
Includes Inline Oxygenation System